GelKore Loose Tube Optical Cables / Steel Messenger Self Supporting Figure-8 Sheath

  Single Jacket / Dielectric Core

 Stranded Buffer Tube Cables with 2-288 Optical Fibers

1. General

This specification covers the design requirements and performance standards for the supply of optical fiber cables as described below.  The features described in this document are intended to provide information on the performance of the optical cable and aid in handling and installation.  Please refer to the separate fiber specification for details regarding the optical fiber.

1.1 Cable Description

4SProducts Loose Tube Steel Messenger Figure-8 optical cables contains 2 to 288 optical fibers.  The color-coded fibers are housed in multiple color-coded plastic buffer tubes, which are stranded around a dielectric central strength member. Water blocking compound, filling the interstices within the core, provides protection against water ingress.  A ¼” stranded steel messenger is co-extruded with the cable core.  The cable sheath is composed of a smooth black medium density polyethylene (MDPE) jacket with, highly visible ripcords are placed underneath for quick sheath entry.

The Steel Messenger Figure-8 cable is designed for self-supporting outside plant installations with maximum typical span lengths of 500 feet under NESC heavy loading conditions.

1.2 Quality

To meet ISO 9000 standards.

1.3 Reliability

To meet industry standards organizations such as Bell Communications Research (Bellcore), Telecommunications Industry Association (TIA), Insulated Cable Engineers Association (ICEA), International Telecommunications Union (ITU), International Electrotechnical Commission (IEC), American Society for Testing and Materials (ASTM), Rural Utilities Service (RUS), and The Institute of Electrical and Electronics Engineers (IEEE).

 

2. Cable Design

4SProducts Figure-8 Loose Tube optical cables utilize Reverse Oscillating Lay (ROL) of the buffer tubes for quick and easy midspan entry.  The integrated steel messenger eliminates the timely step of installing a messenger before the fiber cable.

 

.

Armor Cut-away

Figure-8 Sheath

Single Jacket / Dielectric Core

 

2.1 All-Dielectric Self Support

The All-dielectric Self Support  Loose Tube cable has a dual  inner and outer jacket.  The   non-metallic design makes this cable ideal for aerial applications.

APPLICABLE SHEATH TYPES

SHEATH TYPE

PART No.

All-Dielectric Self Support

FS-XXX*FSFnn

XXX

Denotes Fiber Count

*

Denotes Fiber Type

nn

Denotes Attenuation Values

2.2 Fiber Types

The following fiber types are available in this cable design.  Please refer to the appropriate fiber specification document for details on fiber design and performance.

APPLICABLE FIBER TYPES (*)

Fiber Type

Specification

Designation

Multi mode fiber 50/125 µm G.651 B
Multi mode fiber 62.5/125 µm TIA-492AAA C

Single mode Fiber

G.652

S

Non-Zero Dispersion Shifted (NZDS)

G.655

H
 

APPLICABLE ATTENUATION VALUES (nn)

Fiber Type

Description

Designation

Single mode

0.35/0.25 db/km  1310/1550nm S1
0.40/0.30 db/km 1310/1550nm S2
Non-Zero Dispersion Shifted (NZDS) S3
Custom (Please specify values) S4
Multi mode

62.5/125um, 3.50/1.00 db/km

160/500 Mhz*km, 850/1300nm

M1

62.5/125um, 3.50/1.00 db/km

220/500 Mhz*km, 850/1300nm

M2

2.5/125um, 3.50/1.00 db/km

350/500 Mhz*km, 850/1300nm

M3

62.5/125um, 3.50/1.00 db/km

500/500 Mhz*km, 850/1300nm

M4

50/125um, 3.00/1.00 db/km

500/500 Mhz*km, 850/1300nm

M5

50/125um, 3.00/1.00 db/km

400/400 Mhz*km, 850/1300nm

M6

2.3 Optical Fiber Color Code

The UV acrylate coated fibers are color coded with highly distinguishable, vibrant colors according to the following table.  All colors meet Munsell standards as specified in TIA-359 and TIA-598.

FIBER COLOR CODE

FIBER No.

COLOR

01

Blue

02

Orange

03

Green

04

Brown

05

Slate

06

White

07

Red

08

Black

09

Yellow

10

Violet

11

Rose

12

Aqua

 

BUFFER TUBE COLORS

TUBE No.

COLOR

01

Blue

02

Orange

03

Green

04

Brown

05

Slate

06

White

07

Red

08

Black

09

Yellow

10

Violet

11

Rose

12

Aqua

13

Blue-Black Dash

14

Orange - Black Dash

15

Green - Black Dash

16

Brown - Black Dash

17

Slate - Black Dash

18

White - Black Dash

19 Red - Black Dash
20 Black
21 Yellow - Black Dash
22 Violet - Black Dash
23 Rose - Black Dash
24 Aqua - Black Dash

2.4 Buffer Tubes

Fibers are housed in groups of 6 or 12 within gel-filled buffer tubes.  The tubes, manufactured with industry standard polybutelene terathylate (PBT), are colored for easy identification according to the scheme shown above.  Water blocking gel fills each tube to prevent migration of water through the tube.  Industry standard tools and practices can be used to enter the buffer tubes.

BUFFER TUBE DIMENSIONS

TOTAL FIBER COUNT

FIBERS PER TUBE

TUBE DIAMETER

002 - 036

06

2.5 mm (0.10 in)

037 - 288 12 3.0 mm (0.12 in)

2.5 Central Strength Member

The central strength member is made of a Fiberglass Reinforced Plastic (FRP).  The FRP rod is most popular because of its all-dielectric properties, thus not requiring grounding.  The FRP rod provides both tensile and anti-buckling strength to the cable.  Some loose tube designs require a PE upjacketing of the central member to allow stranding of tubes in higher fiber count cables.

2.6 Cable Water Blocking

The interstices between the buffer tubes and the jacket layers are protected from water intrusion by cable flooding compounds.

2.7 Stranding

The buffer tubes are stranded around the Central Strength Member utilizing Reverse Oscillating Lay (ROL), also known as “SZ”.  SZ or ROL stranding wraps the tubes in one direction for several turns, then in the other direction, and so forth.  This technique provides transition points that lend to easy midspan access of a single buffer tube.  The number of tubes used depends on the total number of fibers within the cable.  Blank fillers are used as necessary to maintain a circular cable structure.

BUFFER TUBE STRANDING

TOTAL FIBERS IN CABLE

FIBERS PER TUBE

No. OF TUBES & FILLERS

002 - 036

06

06

037 - 060

12

05

061 - 072

12

06

073 - 096

12

08

097 - 120

12

10

121 - 144

12

16

145 - 216 12 18
217 - 240 12 20
241 - 288 12 24

2.8 Cable Sheath

A black medium density polyethylene (MDPE) jacket is simultaneously extruded over the cable core and a 1/4" asphaltic flooded galvanized steel strand.  The messenger and core are joined together by a web of MDPE plastic, which has been designed for easy messenger separation during installation.  Two highly visible ripcords are placed under the jacket next to the cable core approximately 180° apart to aid in sheath removal.

 

2.9 Cable Dimensions

LOOSE TUBE CABLE DIMENSIONS

CABLE TYPE

FIBER COUNT

JACKET CORE DIAMETER

JACKET MESSENGER DIAMETER

WEIGHT

All-Dielectric

Self Supporting

FS-XXX*FSFnn

002 - 060

11.5 mm (0.45 in) 11.6 mm (0.46 in) 316 Kg/km (212 lbs/kft)

061 - 072

12.2 mm (0.48 in) 11.6 mm (0.46 in) 330 Kg/km (222 lbs/kft)

073 - 096

14.1 mm (0.56 in) 11.6 mm (0.46 in) 364 Kg/km (245 lbs/kft)

097 - 120

16.1 mm (0.63 in) 11.6 mm (0.46 in) 405 Kg/km (272 lbs/kft)

121 - 192

17.6 mm (0.69 in) 11.6 mm (0.46 in) 420 Kg/km (282 lbs/kft)
193 - 216 18.4 mm (0.72 in) 11.6 mm (0.46 in) 441 Kg/km (296 lbs/kft)
217 - 240 19.5 mm (0.77 in) 11.6 mm (0.46 in) 467 Kg/km (314 lbs/kft)
241 - 288 21.5 mm (0.85 in) 11.6 mm (0.46 in) 522 Kg/km (351 lbs/kft)

Above figures are nominal values; actual production dimensions and weights may deviate slightly from the indicated figures above

2.10 Markings

2.10.1 Cable Markings

 

The entire length of each cable is marked with the following items:

 

bullet

4SProducts Logo

bullet

Year of Manufacture

bullet

4SProducts Part No.

bullet

Fiber Count

bullet

Sequential Length Markings in Meters

bullet

Telephone Handset Symbol

All length markings are placed at one meter intervals.  The actual cable length will be within ±3% of the marked length.  All markings are in indented in permanent white characters.  If remarking is required, yellow markings are used to correct the error in the original markings.

All cable text and markings are in the English language as follows;

 

2.10.2 Tape Markings

 

Non-Hydroscopic tape inside cable will contain the following markings in no more than 50cm distances.

 

bullet

Month / Year of Manufacture

bullet

Purchase Order number

 

2.10.3 Reel Markings

 

The text on the reels is to be printed as follows:

 

bullet

4SProducts Logo

bullet

Cable Type

bullet

Single-Mode X Fiber Count

bullet

Marking Showing Side to Unreel Cable

 

All reels will be painted in 072 royal blue and markings shall be in white.

All reels will contain a securely fastened metal plate with the following information:

 

bullet

Order Number

bullet

Drum Number

bullet

Reel Gross Weight (kg)

bullet

Reel Net Weight  (kg)

bullet

Reel Cable Length (Meters)

3. Performance Matrices

The finished cables can be subjected to the following mechanical and environmental conditions without a permanent increase in attenuation or damage to the cable.

MECHANICAL PERFORMANCE

PROPERTY

TEST PROCEDURE

SPECIFICATION

Low and High Temperature Cable Bend

 EIA/TIA-455-37

20 x cable O.D.
@ -30
°C and 60 °C
Impact Resistance  EIA/TIA-455-25 25 impact cycles
Compressive Strength:  EIA/TIA-455-41 220 N/cm  (124 lbs/in.)
max. tensile Load  EIA/TIA-455-33 13,360 N (3000 lbs)
Cable Twist  EIA/TIA-455-85 2 meter length ± 180°
Cable Cyclic Flexing

 EIA/TIA-455-104

20 x cable O.D.
25 cycles
Maximum Bend Radius During Installation

 EIA/TIA-455-37

25 cm

13 cm

During Service

ENVIRONMENTAL PERFORMANCE Matrix

PROPERTY

TEST PROCEDURE

SPECIFICATION

Temperature: Operation  EIA/TIA-455-3

-40 to +70 °C   (-40 to +158 °F)

-30 to +60 °C   (-22 to +140 °F)

-40 to +75 °C   (-40 to +167 °F)

Installation
Storage / Shipping
Cable Aging  EIA/TIA-455-37 168 hours @ 85 °C
Cable Freezing  EIA/TIA-455-98 Frozen in Ice
Water Penetration  EIA/TIA-455-82 1 meter for 24 hours
Compound Drip Temperature  EIA/TIA-455-81 75 °C
Color Coding Permanence  Bellcore GR-20

Colors are Stable after Aging

4. Testing & Inspection

The optical properties of all fibers are measured before cable manufacturing and remain traceable throughout the manufacturing process and the lifetime of the cable.

After cabling, 100% of all fibers in each length of cable are measured with bi-directional OTDR at all operating wavelengths.  The attenuation for each fiber is recorded.  Cable dimensional measurements are also made at final inspection and recorded.

5. Packaging & Shipping

Cable is supplied in lengths specified at the time of purchase.  Each length will be shipped on a separate non-returnable wooden reel.  The minimum barrel diameter of the reel will not be less than 30 times the cable diameter.

The cable on each reel will be completely covered with several layers of plastic wrap.  This wrap shall provide excellent protection to cables against moisture during transport or storage.

The cable ends will be sealed with plastic protection to prevent water penetration and the escape of water blocking gel.  The ends will be easily accessible for testing.

Each reel is marked with 4SProducts “Item Part No.”, cable type, fiber count, date of manufacture, and cable length on reel.  A final inspection test report with attenuation performance data for each fiber shall NOT be attached to the reel, but provided via mail to customer.

6. Warranty

4SProducts expressly warrants that all cables furnished shall conform to all specifications and appropriate standards manufactured under and will be new and free from defects in material or workmanship for a period of 36 months from invoice date.  4SProducts conforms that all products will conform to specifications provided and that all goods will be adequately and as agreed contained, packaged, marked, and labeled.  4S Products agrees to place or correct defects of any goods or services not conforming to the foregoing warranty promptly, without expense to its Customers, when notified of such nonconformity by its Customers.