Indoor Breakout Tight Buffer Optical Cables – Plenum Rated

 

Tight Buffer Cables with 2 - 24 Optical Fibers

1. General

This specification covers the design requirements and performance standards for the supply of optical fiber cables as described below.  The features described in this document are intended to provide information on the performance of 4SProducts optical cable and aid in handling and installation.

1.1    Cable Description

The Indoor Breakout cables contain 2 to 24 optical fibers; designed for applications where installation is required in air return areas without conduit. These cables provide low smoke and fire retardancy characteristics and are easily terminated.

1.2    Quality

To meet ISO 9000 standards.

1.3    Reliability

Both initial and periodic qualification testing are performed to assure the cable's performance and durability in the field environment.

To meet and/or exceed industry standards organizations such as Telecommunications Industry Association (TIA),  International Telecommunications Union (ITU), International Electrotechnical Commission (IEC).

 

2. Cable Design

2.1 General

The design consists of individual components with a tight-buffered fiber and aramid yarn strength members within a flexible jacket.

 

 

2.1.1 Construction

Multiple breakout units are combined within one outer jacket. These fiber breakout are easily identified, separated and terminated with standard fiber optic connectors.

APPLICABLE SHEATH TYPES

SHEATH TYPE

PART No.

Distribution Tight-Buffer

Riser Rated

FS-XXX*PRUnn

XXX

Denotes Fiber Count

*

Denotes Fiber Type

nn

Denotes Attenuation Values

 

2.2 Fiber Types

The following fiber types are available in this cable design.  Please refer to the appropriate fiber specification document for details on fiber design and performance.

APPLICABLE FIBER TYPES

FIBER TYPE

SPECIFICATION

Standard Single-Mode

G.652

Multi-Mode 62.5/125΅m

G.651

Multi-Mode 52/125΅m  

2.3 Optical Fiber Color Code

The UV acrylate coated fibers are color coded with highly distinguishable, vibrant colors according to the following table.  All colors meet Munsell standards as specified in TIA-359 and TIA-598.

BUFFER TUBE

COLOR CODE

TUBE No.

COLOR

01

Blue

02

Orange

03

Green

04

Brown

05

Slate

06

White

07

Red

08

Black

09

Yellow

10

Violet

11

Rose

12

Aqua

13

Blue - Black Dash

14

Orange - Black Dash

15

Green - Black Dash

16

Brown - Black Dash

17

Slate - Black Dash

18

White - Black Dash

19

Red - Black Dash

20

Black - Black Dash

21

Yellow - Black Dash

22

Violet - Black Dash

23

Rose - Black Dash

24

Aqua - Black Dash

 

 

2.4 Sub-Group Tubes

2.4 mm jacketed sub-unit tubes.


2.5 Central Strength Member

Epoxy/Glass Rod.

2.6 Overall Strength Member 

Aramid fiber yarns.

2.7 Cable Sheath

Flame-retardant Polyvinyl Chloride (PVC):

  • Yellow Jacket – Single-Mode fibers

  • Orange Jacket – Multi-mode fibers

2.8 Cable Dimensions

 

  INDOOR DISTRIBUTION CABLE DIMENSIONS

CABLE TYPE

FIBER COUNT

DIAMETER

WEIGHT

 Tight-Buffer 

 Riser Rated - OFNR

02

7.0 mm (0.275 in)

40 Kg/km (27 lbs/kft)

04

8.0 mm (0.315 in)

54 Kg/km (36 lbs/kft)

06

9.6 mm (0.377 in)

74 Kg/km (50 lbs/kft)

08

11.2 mm (0.440 in)

103 Kg/km (69 lbs/kft)

10

12.7 mm (0.500 in)

146 Kg/km (98 lbs/kft)

12

13.1 mm (0.514 in)

155 Kg/km (104 lbs/kft)

18

15.0 mm (0.590 in)

176 Kg/km (118 lbs/kft)

24

17.2 mm (0.678 in)

232 Kg/km (156 lbs/kft)

Above figures are nominal values; actual production dimensions and weights may deviate slightly from the indicated figures above

2.9 Markings

2.9.1 Cable Markings

 

The entire length of each cable is marked with the following items:

  • 4SProduct

  • Year of Manufacture

  • 4SProducts Part No.

  • Fiber Count

  • Sequential Length Markings in Meters

  • Telephone Handset Symbol

All length markings are placed at one meter intervals.  The actual cable length will be within ±3% of the marked length.  All markings are in indented in permanent white characters.  If remarking is required, yellow markings are used to correct the error in the original markings.

All cable text and markings are in the English language as follows;

 

2.9.2 Tape Markings

 

Non-Hydroscopic tape inside cable will contain the following markings in no more than 50cm distances.

  • Month / Year of Manufacture

  • Purchase Order number

2.9.3 Reel Markings

 

The text on the reels is to be printed as follows:

  • 4SProducts Logo

  • 4SProducts Wordmark

  • Cable Type

  • Fiber Count

  • Marking Showing Side to Unreel Cable

All reels will be painted in 072 royal blue and markings shall be in white.

All reels will contain a securely fastened metal plate with the following information:

  • Order Number

  • Drum Number

  • Reel Gross Weight (kg)

  • Reel Net Weight  (kg)

  • Reel Cable Length (Meters)

 

3. Performance Matrices

The finished cables can be subjected to the following mechanical and environmental conditions without a permanent increase in attenuation or damage to the cable.

MECHANICAL PERFORMANCE

PROPERTY

SPECIFICATION

Maximum Tensile Load:

 

During Installation – lbs (N)

225 (1,000) – 1,650 (7,340)

In Service – lbs (N)

65 (290) – 375 (1,670)
Temperature: During Service -20 to +70 °C   (-4 to +158 °F)
During Storage -40 to +70 °C   (-40 to +158 °F)
Maximum Bend Radius: During Installation 20 x cable O.D.
During Service 10 x cable O.D.
Maximum Crush Resistance 850 lbs/in (1485 N/cm)
Maximum Vertical Rise 1,640 ft (500 m)

4. Testing & Inspection

The optical properties of all fibers are measured before cable manufacturing and remain traceable throughout the manufacturing process and the lifetime of the cable.

After cabling, 100% of all fibers in each length of cable are measured with bi-directional OTDR at all operating wavelengths.  The attenuation for each fiber is recorded.  Cable dimensional measurements are also made at final inspection and recorded.

5. Packaging & Shipping

Cable is supplied in lengths specified at the time of purchase.  Each length will be shipped on a separate non-returnable wooden reel.  The minimum barrel diameter of the reel will not be less than 30 times the cable diameter.

The cable on each reel will be completely covered with several layers of plastic wrap.  This wrap shall provide excellent protection to cables against moisture during transport or storage.

The cable ends will be sealed with plastic protection to prevent water penetration and the escape of water blocking gel.  The ends will be easily accessible for testing.

Each reel is marked with 4SProducts “Item Part No.”, cable type, fiber count, date of manufacture, and cable length on reel.  A final inspection test report with attenuation performance data for each fiber shall NOT be attached to the reel, but provided via mail to customer.

6. Warranty

4SProducts expressly warrants that all cables furnished shall conform to all specifications and appropriate standards manufactured under and will be new and free from defects in material or workmanship for a period of 36 months from invoice date.  4SProducts conforms that all products will conform to specifications provided and that all goods will be adequately and as agreed contained, packaged, marked, and labeled.  4S Products agrees to place or correct defects of any goods or services not conforming to the foregoing warranty promptly, without expense to its Customers, when notified of such nonconformity by its Customers.