Copper Clad Steel Shield | Single Jacket | Filled-Gel

Outside Plant Copper Cable - Exchange Cable

 

Description

 

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Conductors: Solid annealed copper in 19, 22 and 24 AWG.
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Insulation: Conductors are insulated with solid polyolefin, color coded in accordance with industry standards.

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Twisted Pairs: Individual conductors are twisted into pairs with varying lay lengths to minimize crosstalk and specific color combinations to provide pair identification.

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Core Assembly: Cables of 25 pairs or less are assembled into a cylindrical core. Cables larger than 25 pairs are assembled into units, which are then used to assemble the core. Units are individually identifiable by color coded unit binders.

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Filling Compound: The core assembly is filled with an 80°C ETPR or PIB Base Jelly compound, completely filling the interstices between the pairs and under the core wrap.

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Core Wrap: A non-hygroscopic, dielectric tape is applied over the core assembly to provide protection for the core.
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Shielding: A corrugated, gopher resistant, copper alloy or copper clad steel tape is applied longitudinally with an overlap. The shield interfaces are flooded with an adhesive compound to provide a moisture barrier and inhibit corrosion.

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Jacket: A black, linear low-density polyethylene jacket is applied overall. The jacket provides a tough protective covering designed to withstand exposure to direct sunlight, atmospheric temperature changes and stresses expected in standard installations.

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Jacket Markings: Information, such as manufacturer's identification, pair count, AWG, product identification and a telephone handset is printed at 2 ft. intervals on the cable jacket. Sequential footage markings are printed at alternate 2 ft. intervals.

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Optional Designs: CasFOUR®-F is available with an internal screen for use with T-Carrier systems.  CasFOUR®-F is also available with mechanical protection.

 

 

Applications

4SProducts CasFOUR®-F cables are designed for use in duct or direct burial applications where protection from moisture is required. CasFOUR®-F cables may be used aerially, but must be attached to a support strand (messenger). CasFOUR®-F cables are recommended for use in high-risk areas where additional mechanical or rodent protection is required.

 

Qualifications & Approvals

Manufactured to meet requirements of ANSI/ICEA S-84-608-1994: RUS 7 CFR 1755.390 (PE-39).

 

Electrical Specifications

Average Mutual Capacitance at 1000 Hz

Total No. of Pairs

nF/mile

nF/km

12 or Less

83 ± 7

52 ± 4

Over 12

83 ± 4

52 ± 2

Conductor Size

Minimum Insulation Resistance

Max Average Attenuation

Max Conductor Resistance

Resistance Unbalance

Dielectric Strength DC Potential – Volts

68 °F (20 °C)

68 °F (20 °C)

772 kHz

68 °F (20 °C) Ohms

Maximum

Minimum

AWG

mm

gigohm / mile

gigohm / km

dB/kft

dB/km

mile

km

Ave %

Individual Pair %

Cdr. to Cdr.

Cdr to Gmd.
19 0.90 1.0 1.6 2.8 9.2 45.0 28.0 1.5 5.0 7,000 15,000
22 0.64 1.0 1.6 4.0 13.1 91.0 56.5 1.5 5.0 5,000 15,000
24 0.50 1.0 1.6 5.0 16.4 144.0 89.5 1.5 5.0 4,000 15,000

Capacitance Unbalance Pair to Pair

Pairs

Maximum Individual

Maximum RMS

pF/kft

pF/km

pF/kft

pF/km

12 or Less

80

145

-

-

mor than 12

80

145

25

45

Capacitance Unbalance Pair to Ground

Pairs

Maximum Individual

Maximum Average

pF/kft

pF/km

pF/kft

pF/km

12 or Less

800

2625

-

-

more than 12

800

2625

175

574

 

   

Near End Crosstalk (NEXT)

 150 kHz 772 kHz
P.S.WUNEXT mean (dB) 58 47
P.S.WUNEXT worst pair (dB) 53 42

Far End Crosstalk at 150 kHz
Conductor size (AWG) 19 22 24
P.S. ELFEXT mean (dB/kft) 65 63 63
P.S. ELFEXT worst pair (dB/kft) 59 57 57

Far End Crosstalk at 772 kHz
Conductor size (AWG) 19 22 24  
P.S. ELFEXT mean (dB/kft) 51 49 49
P.S. ELFEXT worst pair (dB/kft) 45 43 43
 
      
    Physical Data & Standard Packaging 
   
Pair Count Nominal O.D. Approx. Weight Standard Length Standard Reel Size (cm) Approx. Shipping Weight
in mm Ibs/kft kg/km ft m f x t x d Ibs kg

19 AWG (0.90 mm)
6 0.63 16 173 258 5000 1525 46 x 25 x 20 1030 468
12 0.79 20 285 425 5000 1525 52 x 25 x 20 1628 739
25 1.05 25 513 764 5000 1525 62 x 30 x 24 2853 1295
50 1.37 35 940 1400 5000 1525 78 x 40 x 39 5399 2451
100 1.89 48 1750 2600 2500 760 78 x 40 x 39 5074 2304

22 AWG (0.64 mm)
6 0.47 12 107 159 5000 1525 36x 18 x 14 599 272
12 0.59 15 167 249 5000 1525 46 x 25 x 20 1000 454
25 0.75 19 283 422 5000 1525 52 x 52 x 20 1618 735
50 0.99 25 490 730 5000 1525 62 x 30 x 24 2738 1243
100 1.29 33 879 1309 5000 1525 78 x40 x 39 5094 2313
200 1.77 45 1669 2486 2500 760 72 x 36 x 39 4787 2173
300 2.1 53 2415 3597 2500 760 78 x40 x 39 6737 3058
400 2.4 61 3159 4705 1250 380 72 x 36 x 39 4563 2071
600 2.9 74 4626 6891 1250 380 84 x 40 x 42 6580 2987
900 3.46 88 6680 9950 1250 380 96 x 40 x 48 9525 4324

24 AWG (0.50 mm)
6 0.41 10 71 106 5000 1525 36 x 18 x 14 401 182
12 0.51 13 123 183 5000 1525 44 x 18 x 20 723 328
25 0.63 16 200 398 5000 1525 46 x 25 x 20 1165 529
50 0.83 21 337 502 5000 1525 52 x 25 x 20 1888 857
100 1.05 27 592 882 5000 1525 62 x 30 x 24 3248 1475
200 1.38 35 1096 1633 5000 1525 78 x 40 x 39 6179 2805
300 1.64 42 1574 2345 2500 760 72 x 36 x 39 4549 2065
400 1.89 48 2045 3046 2500 760 78 x 40 x 39 5812 2638
600 2.32 59 2979 4438 1250 380 72 x 36 x 39 4338 1969
900 2.82 72 4358 6492 1250 380 84 x 40 x 42 6245 2835
1200 3.1 79 5682 8464 1000 305 78 x 40 x 39 6381 2897
1500 3.46 88 7017 10453 1000 305 96 x 40 x 48 8192 3719
1800 3.78 96 8327 12393 1000 305 96 x 40 x 48 9502 4314